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Engineering Toolbox/4–20 mA Loop Load / Voltage Check

Instrumentation & Troubleshooting

4–20 mA Loop Load / Voltage Check

Check whether a two-wire loop supply can maintain the selected current through the external series load while preserving the transmitter's required terminal voltage.

Loop conditions

Use the transmitter/OEM minimum terminal voltage and include all external series resistance.

For design margin, use the highest current the device may need to drive, including OEM alarm/overrange current where applicable.

Include the receiving/input load, cable resistance, barriers/isolators and other series devices as applicable. Do not include the transmitter's own required terminal voltage as a resistance.

Field use

Useful when a loop will not reach 20 mA or HART communication is unstable.

A two-wire transmitter needs enough terminal voltage after the current-driven voltage drop across the rest of the series loop. Excessive receiver, cable, barrier or indicator resistance can consume the available compliance voltage.

Calculation basis

Vload = I × Rload
Vtx = Vsupply − Vload
Rmax = (Vsupply − Vtx,min) ÷ I

The calculation uses Ohm's law and treats the external devices as a series load. Product-specific load lines can use a stated maximum current greater than 20 mA; enter that current when checking worst-case design margin.

Do not use this generic calculation in place of the transmitter's published load-limitation graph, intrinsic-safety entity/system requirements, barrier documentation, or approved loop drawing.